Organic Bale Wraps / Organic Cotton Cover

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Organic Thread

Organic yarns mean that they were grown without the use of pesticides.

Organic yarn is yarn that is made from raw materials and is produced using ecological principles.This includes the materials used to make the yarn, such as cotton or wool, as well as the manufacturing process, like spinning.

Knitting

CNIP manufacture organic fabric with latest technology knitting & weaving machinery which provide consistency and equal quality of fiber.

Different stitches and stitch combinations affect the properties of knitted fabric. Individual stitches look differently; knit stitches look like "V"'s stacked vertically, whereas purl stitches look like a wavy horizontal line across the fabric. Patterns and pictures can be created using colours in knitted fabrics by using stitches as "pixels"; however, such pixels are usually rectangular, rather than square

Sometimes the bobbins are wound before dyeing in the form of a ball to allow that the dye colourant can penetrate evenly throughout the yarn.

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Weaving

Weaving is a method of textile production in which two distinct sets of yarns or threads are interlaced at right angles to form a fabric or cloth. Other methods are knitting, crocheting, felting, and braiding or plaiting. The longitudinal threads are called the warp and the lateral threads are the weft or filling.

The threads are then wound onto the reel, a large steel cylinder, to move to the warp beam,a smaller cylinder that will be loaded onto the loom.

Sizing

Sizing serves to strengthen the fine single yarns for weaving. Yarns are categorised into single and two-fold: the two-fold yarns are those composed of two or more threads twisted together, while single yarns a re very delicate and difficult to weave.

The warp threads are immersed in a bath containing the sizing agent which stiffens them. The yarns, once released from the drying room, are individually separated by large bars, not to create problems during weaving. Every minute about 40 metres of warp are sized.

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Cutting Process

Fabric Cut as per below.

Indian Bales

1. Weight: 150 to 170 kgs.
2. Site : As per client requirements.
3. Stitching : Single Side
4. Print : As per client requirements.

Other Countries

1. Weight: 180 to 260 kgs.
2. Size : As per client requirements,
3. Stitching : Single Side
4. Print : As per client requirements.

We cut the fabric according to the requirements of our customers. We use automatic cutting machine cover cut in uniform size.

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Stitching Process

  • The bale cover is closed on one side and kept open on the other side,
  • Anyone can easily install this cover on the bales.
  • This stitching is strong enough not to break with stretching or excess weight.
  • Our tailoring team sews this fabric in two layers of stitching so that the possibility of breakage is minimal.
  • This Cover fabric is also available without stitching.
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Printing Process

It's a optional items depending's on customers.

Printing details as below:

  • Name or corporate name or designation of the manufacturer, trader or importer and, its residence.
  • Products made in (Country name) must contain the national manufacturer's industrial registration number.
  • The traders can label the products with registered trademarks to which they must add the previously mentioned data.
  • The batch number, manufacturing years, weight, lot number etc.

Packing Process

  • Packing with PTEF packing bags for protect Water, and other dust particals etc.
  • Each bag packing 50-100 bale wraps.
  • Packing is required as per customer specification,
  • Wood packing, plastic packing, polyester packing also available,
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